The problem: manual energy management can't keep up
A factory with Solar + BESS in 2026 faces three layers of complexity:
- Complex TOU tariff — Peak / Off-Peak / Holiday — changing by time and season
- Volatile solar generation — clouds, rain, seasons — changing every 5 minutes
- Unsteady load — depends on shift, production, weather
What does GridMind AI do?
GridMind AI is an edge-native AI platform — running on hardware at the real site, not the cloud — latency <50ms — without needing constant internet.
8 core functions
1. AI Load Forecasting
- Forecasts load 24-48 hours ahead
- Uses historical data + weather + calendar (holidays, seasons)
- Accuracy: MAPE 5-10%
2. AI Solar Forecasting
- Forecasts solar generation every 5 minutes
- Uses sensor GHI + Open-Meteo weather API + cloud cover
- Accuracy: MAPE 15-20% (now-cast), 25% (+1h)
3. Smart Dispatch
- Charges/discharges the BESS automatically by real TOU tariff
- Optimizes long-term (not just now)
- Protects against battery degradation (DoD limit, C-rate limit)
4. Peak Shaving
- Cuts the Demand Charge — a factory's highest cost item
- Auto-detects the demand peak before it happens and trims it with the BESS
- Reduces the Demand Charge 15-25% in the modeled case
5. TOU Shifting
- Shifts load from Peak → Off-Peak using the BESS
- Saves the Off-Peak vs Peak rate difference (typically 4-5 THB/kWh apart)
6. Solar Clipping Recovery
- When solar exceeds inverter capacity (clipping) — normally this energy is wasted
- GridMind AI pulls it into the BESS via DC Coupling — gaining 3-5% more energy per year
7. Generator Fuel Optimizer
- For PV-Diesel hybrid microgrids
- The AI calculates when to run the generator vs use the battery
- Cuts diesel by 60-80% vs diesel-only
8. Automated Carbon Reporting
- Calculates CO₂ saved automatically
- Reports tCO2e on TGO/IEA emission factors, ready for CBAM and T-VER
- Ready to export PDF / CSV — usable in sustainability reporting immediately
What the impact can look like — an illustrative example
Food factory, 1 MWp PV + 500 kWh BESS (modeled scenario)
The figures below are a modeled example for a typical Thai food factory on a TOU tariff — not a specific installed site — to illustrate the kind of impact forecast-driven dispatch can have. Actual results vary by tariff, load profile, and system size:
| Metric | Before GridMind AI | After GridMind AI | Change |
|---|---|---|---|
| Monthly electricity bill | 3,200,000 THB | 1,980,000 THB | -38% |
| Demand Charge | 480,000 THB | 360,000 THB | -25% |
| Solar self-consumption | 62% | 91% | +29% |
| Battery cycles/day | 0.8 | 1.4 | +75% |
| ROI payback | 7.0 yr | 5.2 yr | -1.8 yr |
GridMind AI vs a rule-based EMS
| Feature | Rule-based EMS | GridMind AI |
|---|---|---|
| Forecasting | None | Load + Solar |
| Optimization | Greedy (now) | Long-horizon (24h) |
| Adaptation | Manual config | Auto-learn |
| Carbon Report | — | TGO/IEA · CBAM · T-VER |
| Vendor lock-in | High | Vendor-agnostic |
| Bill reduction (modeled) | 5-15% | 15-30% |
Does it work with other brands' equipment?
GridMind AI is vendor-agnostic — it works with:
- PCS / inverters from LEONICS, SMA, Sungrow, Huawei, ABB
- BMS from CATL, BYD, LG, Samsung, Panasonic
- Solar inverters from Huawei, SMA, Sungrow, GoodWe
- Smart meters from Schneider, ABB, Siemens
2 models of GridMind AI
Model A — Edge Controller (retrofit)
- Adds AI to your existing system
- Plug-in module + cloud subscription
- Setup 1-2 days
- Best for: customers who already have BESS / PCS
Model B — Full Turnkey
- A whole new system — GridMind + LEONICS PCS combined in one unit
- Pre-integrated, single SKU
- Setup per project (typically 1-3 months)
- Best for: new utility / C&I projects
Summary
GridMind AI isn't "a new EMS" — it's an AI platform with a cloud-trained, edge-run architecture, which means:
- Forecasts 3-5× more accurately than rule-based
- Adapts automatically when tariffs/patterns change
- Cuts the electricity bill 15-30% in the modeled case
- Carbon Report ready to use
- No vendor lock-in
Learn more on the GridMind AI page, or see it working inside a factory peak-shaving solution and a utility-scale energy trading project.
Interested in GridMind AI? — LEONICS offers a free assessment to check how much you could save — contact us or call 02-746-9500
